Development of a Smart Ceramic Kiln Based on Effective Control of the Firing Process: An Applied Study

Abd Elrahem, Rasha Fawzy Ahmed; H. Mohammed, Ahmed; Soliman, Ebrahim Desouky Abd-elmawgoud

doi:10.21608/svusrc.2025.376666.1279

Development of a Smart Ceramic Kiln Based on Effective Control of the Firing Process: An Applied Study

Document Type : Original research articles

Authors

¹ Art Education Department, Faculty of Specific Education, South Valley University, Qena, 83521, Egypt

² Department of Mechanical Engineering, Faculty of Engineering, South Valley University, Qena 83521, Egypt

³ Art Education Department, Faculty of Specific Education, south valley university, Qena, 83521, Egypt

10.21608/svusrc.2025.376666.1279

Abstract

This research presents the development of a smart ceramic kiln equipped with an advanced control system designed to enhance firing precision, energy efficiency, and product quality. The electric kiln, capable of reaching temperatures up to 1000°C, utilizes an ESP32 microcontroller for real-time monitoring and control. Temperature regulation is achieved using K-type thermocouples placed in multiple zones, enabling precise adjustments across ten distinct firing stages. The system supports both manual and remote operation via Wi-Fi, allowing for real-time data logging and optimization of firing curves. Experimental results demonstrate significant improvements in temperature stability, reduced energy consumption, and enhanced ceramic integrity compared to traditional kilns. The smart kiln achieved an efficiency rate of 80%, minimizing defects and ensuring consistent product quality. Furthermore, the system is designed with scalability in mind, incorporating the potential for future cloud-based monitoring and automation upgrades. These advancements highlight the potential of intelligent kiln technology in modern ceramic manufacturing, offering a sustainable and efficient approach to high-quality production.

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